Twin Eagle Solutions

    Discipline 02 · Build & Install

    Industrial Wireless Construction & Installation for Industrial Operators

    Pre-built NEMA enclosures from our shop. Grounding, conduit, and site civils done by our crews. Certified climbers on every tower. Fiber spliced and OTDR-tested. Site acceptance testing signed before handoff. Twin Eagle Solutions self-performs the install and stays the single point of contact for the entire build — coordinating tower erection through vetted partners — for oil & gas, water/wastewater, utility, and mining operators. No subcontracted climbers, no scope gap.

    What "Build & Install" actually means

    Twin Eagle Solutions self-performs every stage of an industrial wireless build for industrial operators — oil & gas, water/wastewater, utilities, and mining — from the shop floor to the tower top. The work begins in our fabrication shop, where our technicians stage radios, switches, and firewalls inside NEMA 3R, NEMA 4, and NEMA 4X enclosures, terminate the internal cabling, wire DC power and surge protection, and bench-test every device before the enclosure ships. The same shop assembles skid-mounted communication packages and pre-fabricates pad-edge cabinets so the field install becomes a known-good system drop, not a stick-built engineering exercise in the wind.

    In the field, when new steel is going up the tower foundations are poured by our erection partners to the engineer's loading calculations, while our own crews handle the supporting civils — ground rings installed to NFPA 780 and IEEE 142, conduit and weatherheads, ice bridges, fencing, and access road grading. Climbing, antenna mounting, and install are performed by certified Twin Eagle climbers working to OSHA 1910.269 and ANSI/ASSE Z359 fall protection standards. Antenna alignment is performed with calibrated path-alignment tools and verified by back-to-back link testing.

    Cabling and fiber termination is done by Twin Eagle technicians with calibrated certification tools — fiber splices are fusion-spliced and OTDR-tested in both directions, copper runs are certified to TIA-568, and every cable is labeled at both ends to match the as-built drawing. Commissioning closes with a written site acceptance test that documents bidirectional throughput, latency, jitter, packet loss, modulation and SNR, a portable spectrum sweep, and a 24-hour soak test. The signed SAT report and the full closeout package — interior and exterior photographs, alignment records, ground-resistance readings, fiber and copper test results, configuration backups, and the as-built diagram — flow directly into our Operate & Manage discipline so the network arrives at day-one monitoring with complete documentation.

    Seven capabilities that make up the discipline

    Shop Pre-Build & Staging

    Twin Eagle Solutions pre-builds NEMA 3R, NEMA 4, and NEMA 4X enclosures in our shop with radios, switches, firewalls, surge protection, DC power, batteries, and cabling already wired and bench-tested before anything ships to the field. Each enclosure leaves the shop with a full point-to-point continuity test, a documented configuration backup, photographs of the as-built interior, and a labeled wiring diagram. The same approach applies to skid-mounted communications packages and pre-fabricated cabinet integrations: configure, terminate, and validate in a controlled environment so the field crew is installing a known-good system rather than building one in the wind.

    Tower Climbing & Antenna Mounting

    Twin Eagle's in-house crews own the climbing and antenna work on every structure — monopoles, lattice towers, and pad-mounted antenna structures — installing antennas, RRUs, waveguide, coax, and surge protection. When a job calls for new steel to go up, the erection itself is coordinated through our vetted tower-erection partners; Twin Eagle stays the single point of contact and manages the build end to end, then our climbers take it from there. Every climber holds the current tower-climbing and rescue certifications required for communications-tower work and works to OSHA 1910.269, ANSI/TIA-322, and ANSI/ASSE Z359 standards. Antenna alignment is performed with calibrated path-alignment tools (azimuth, downtilt, polarization), documented with photographs, and verified with a back-to-back link test before sign-off. We do not subcontract the climbing work.

    Grounding, Conduit & Site Civils

    When new steel goes up, the tower foundations and structural pads are poured by our erection partners to the engineer's loading calculations, with Twin Eagle coordinating and inspecting the work. What our own crews self-perform is the supporting site prep that ties the network to the ground: equipment and enclosure pads, ground rings to NFPA 780 / IEEE 142, conduit runs, weatherheads, ice bridges, fence and gate work, and access-road grading. Keeping that work in-house means the as-built ground system is documented to the same standard as the network itself.

    Cabling, Fiber & Copper Terminations

    Inside-plant and outside-plant cabling — CAT6 / CAT6A copper, single-mode and multi-mode fiber — is terminated and tested by Twin Eagle technicians using calibrated certification tools. Fiber splices are fusion-spliced, OTDR-tested in both directions, and documented per span. Copper runs are certified to TIA-568 with results stored in the project file. Every cable is labeled at both ends with the same identifier that appears on the as-built drawing.

    Power, Grounding & Lightning Protection

    Industrial radio sites live or die on power and grounding. We install AC mains, DC power systems, UPS backup, solar arrays with battery banks for off-grid sites, and centralized power distribution inside the enclosure. Grounding follows IEEE 142 / NFPA 780: ground rings around every structure, bonded to tower base plates, equipment racks, and the AC service entrance. Lightning protection includes air terminals on tower tops, surge protective devices on every coax, copper, and AC run entering the enclosure, and a documented lightning protection plan signed off before commissioning.

    Site Acceptance Testing & Commissioning

    Every link is commissioned with a written site acceptance test (SAT) procedure: throughput test in both directions (typically iperf3), latency and jitter measurement, packet loss verification, modulation and SNR readings recorded at the radio, spectrum sweep with a portable analyzer to verify a clean noise floor, and a 24-hour soak test before formal handoff. Twin Eagle does not consider a site complete until the SAT report is signed by both the field engineer and the operator's representative.

    As-Built Documentation & Project Closeout

    Every Build & Install engagement closes with a documented as-built deliverable: photographs of the interior and exterior of every enclosure, antenna alignment records, fiber and copper test results, ground-resistance measurements, configuration backups of every device, the final BoM with serial numbers, the SAT report, and the as-built network diagram. The same documentation flows directly into our Operate & Manage discipline so monitoring, RMA, and lifecycle planning start with complete information from day one.

    Construction Standards

    Standards & certifications our crews work to

    Every Twin Eagle Solutions install is performed against published safety and construction standards — and certified by tools and people that can prove it.

    OSHA 1910.269

    Tower work safety

    ANSI/TIA-322

    Tower loading & rigging

    ANSI/ASSE Z359

    Fall protection

    NFPA 780

    Lightning protection

    IEEE 142

    Grounding (Green Book)

    TIA-568

    Copper cable certification

    Frequently asked questions about wireless construction & installation

    What does industrial wireless construction & installation include?

    It includes pre-building NEMA enclosures in the shop, supporting site civils and grounding, climbing and antenna mounting, cabling and fiber termination, power systems, site acceptance testing, and as-built documentation. Twin Eagle self-performs the install scopes with in-house crews and coordinates tower erection through vetted partners while staying the single point of contact — for industrial operators across oil & gas, water/wastewater, utilities, and mining. Climbing work is never subcontracted.

    Do you build NEMA enclosures in-house?

    Yes. Twin Eagle Solutions builds NEMA 3R, 4, and 4X enclosures in our own shop with radios, switches, firewalls, surge protection, and power systems pre-wired and bench-tested before they ship. The enclosure arrives at the site as a known-good system with a documented configuration backup and a photo record of the interior.

    Are your tower climbers certified?

    Yes. Every climber on our crews holds the current tower-climbing and rescue certifications required for communications-tower work and works to OSHA 1910.269, ANSI/TIA-322, and the ANSI/ASSE Z359 fall protection standards. Climbing work is never subcontracted.

    Do you do the civils — pads, conduit, ground rings — or do we hire that out separately?

    Our own crews self-perform the supporting site civils — equipment and enclosure pads, conduit runs, weatherheads, ground rings to NFPA 780 / IEEE 142, ice bridges, fencing, and access roads. Concrete tower foundations on a new-steel build are poured by our erection partners to the engineer's loading calculations, with Twin Eagle coordinating and inspecting the work and keeping the as-built documentation under one roof.

    How do you commission a new wireless link?

    Every link is commissioned with a written site acceptance test (SAT). The SAT includes bidirectional throughput testing (typically iperf3), latency and jitter measurement, packet loss verification, modulation and SNR readings, a portable spectrum sweep to confirm a clean noise floor, and a 24-hour soak test. The signed SAT report is the formal handoff document.

    Can you install on existing third-party towers?

    Yes. We install on operator-owned towers, leased commercial towers, monopoles, lattice structures, water tanks, building rooftops, and pad-mounted poles. We coordinate the structural analysis and tower-owner approval as part of pre-construction.

    What is your lightning protection approach?

    Lightning protection follows NFPA 780. We install air terminals on tower tops, ground rings bonded to tower base plates and the AC service entrance per IEEE 142, surge protective devices on every coax, copper, and AC run entering the enclosure, and a documented lightning protection plan signed off before commissioning.

    Do you handle solar and battery power for off-grid sites?

    Yes. Twin Eagle Solutions sizes and installs solar arrays with battery banks for off-grid sites, with the power budget calculated against the actual radio, switch, and ancillary load — including margin for charge controller losses, battery aging, and worst-case insolation in the operator's region. This work is common at remote oilfield pads, water/wastewater lift stations, utility re-closer sites, and mine perimeter assets.

    How is project closeout documented?

    Closeout includes interior and exterior photographs of every enclosure, antenna alignment records, fiber and copper test results, ground-resistance measurements, configuration backups of every device, the final BoM with serial numbers, the SAT report, and the as-built network diagram.

    How long does a typical pad install take?

    It depends on scope. A single-radio pad install with a pre-built enclosure moves quickly once the foundation is cured, while a new-steel build — where the erection is coordinated through our partners and our crews handle the antennas, civils, and grounding — takes longer and is driven by tower height, site access, and weather. Multi-pad basin programs are scheduled in waves to keep crews continuously productive, and we give you a firm schedule once the work is scoped.

    Have a build coming up — or a tower that needs work?

    Tell us the site, the scope, and the timeline. Our crews are mobilized across the major industrial regions — oilfield basins, utility service territories, water districts, and mining belts — and we'll come back with a real estimate, not a placeholder.